Composite Solutions is a primary structure and component manufacturer: We have extensive experience assembling and integrating components and fabricating high temp components utilizing BMI epoxy composites.

Composite Solutions designs and fabricates lay-up tools: Our curing tools have a service life of more than 200 units, and our design tools for automated NC-trimming and the assembly of individual components are ready to install into aircraft systems.

And when you want low cost, high volume composites: We utilize our worldwide network of Topkey companies to bring you the solution you need.

For more information on specific capabilities, click on a link below:
      •  Hand Layup
      •  CNC Trimming
      •  Assembly
      •  Tooling Fabrication
      •  Design & Analysis Systems
      •  Low Cost, High Volume Composites

Hand Layup

Fabrication of high temp components utilizing BMI epoxy composites

CNC Trimming

Close tolerance trimming and drilling utilizing 5-axis CNC router

Assembly

Integrated assembly of primary structure components

 

Tooling Fabrication

Master models, plastic-faced splashes
      •  High-temperature layup molds
      •  Ply layout templates, hand router fixtures and CNC holding fixtures
      •  Sub-assembly and final assembly jigs

Coordinate outside tool machining operations
      •  CNC master models and headers
      •  Invar layup molds

 

Design & Analysis Systems

      CATIA v5 & v4.2.1 - solids/surfaces based design
      CATIA "develop" flat patterning module
      CADKEY 7.0.2, AutoCAD, Mastercam
      Laser tracker 6-axis CMM - reverse engineering

 

Low Cost, High Volume Composites

Composite Solutions is part of the Topkey family of worldwide composite manufacturers. So when you want low cost, high volume composites, we have the established relationships and project management expertise to deliver.